principal manufacturing engineer

4 weeks ago

Cork, Cork, Ireland Réalta Technologies Full time

We are seeking a Principal Manufacturing Engineer who will be responsible for leading manufacturing process improvements, optimizing production efficiency, and implementing advanced engineering solutions in a manufacturing medical devices environment. You will play a key role in strategic decision-making, mentoring junior engineers, and driving innovation in production technologies.

Key Responsibilities:1. Process Optimization & Innovation
  • Develop and implement advanced manufacturing processes to improve efficiency, quality, and cost-effectiveness.
  • Drive continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Industry 4.0 technologies.
  • Evaluate and integrate automation, robotics, and smart manufacturing techniques.
2. Technical Leadership & Strategy
  • Lead cross-functional teams in process development, troubleshooting, and optimization.
  • Collaborate with R&D, design, and production teams to ensure manufacturability of new products.
  • Develop long-term manufacturing strategies aligned with business goals.
3. Quality & Compliance
  • Ensure manufacturing processes comply with industry standards (ISO, FDA, GMP, AS9100, etc.).
  • Conduct root cause analysis (RCA) and implement corrective actions for quality issues.
  • Improve product reliability and production yield through data-driven decisions.
4. Equipment & Automation Management
  • Oversee selection, installation, and maintenance of advanced manufacturing equipment.
  • Lead automation initiatives, including robotics, CNC, and smart factory solutions.
  • Develop predictive maintenance strategies to minimize downtime.
5. Mentorship & Training
  • Mentor and train junior engineers and manufacturing teams.
  • Establish best practices, documentation, and knowledge-sharing programs.
  • Foster a culture of continuous learning and innovation within the organization.
Skills & Tools Required:
  • Bachelor's degree in manufacturing, Electrical Engineering, Automation, Computer Science, or a related field.
  • Proven experience as a Manufacturing Engineer or similar.
  • Advanced Manufacturing Technologies – CNC, robotics, additive manufacturing.
  • Lean & Six Sigma Methodologies – Black Belt or Green Belt certification preferred.
  • Process Simulation & Data Analytics – MATLAB, Minitab, Python, AI/ML for manufacturing.
  • Design for Manufacturability (DFM) & Design for Assembly (DFA).
  • Project Management – PMP Certification is a plus.
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