Npi Plastics Process Engineer

4 weeks ago

Dublin, Ireland Quanta Consultancy Services Ltd Full time

Overview
NPI Plastics Process Engineer - Dublin - Permanent Contract
Join a high-impact project at the forefront of medical device innovation.
Support the design and development of a cutting-edge drug delivery system with a €5 million budget, working in a collaborative environment with the potential for long-term career growth.
The Quality Team is currently operating at full capacity, and the business lead requires an experienced NPI Plastics Process Engineer to support upcoming projects.
Given the manager's limited availability, there will be insufficient time to train or upskill new employees.
Therefore, a temporary resource is needed to provide immediate support to the business, with the possibility of transitioning into a full-time employee (FTE) role
Responsibilities
Lead New Mould Tool Introduction: Oversee FOTs, FATs, and process transfer to production.
Develop and optimise Scientific Injection Molding (SIM) processes.
Troubleshoot molding and assembly issues during production runs.
Document and validate new product processes and tooling changes.
Mentor technicians and operations teams in SIM and process control.
Ensure compliance with ISO13485, cGMP, and safety standards.
Support Lean Manufacturing initiatives and continuous improvement projects.
Travel to toolmakers, customer sites, and vendors as needed (10–50%).
Requirements
Bachelor's degree in engineering (Mechanical, Manufacturing, Polymer, or related)
Additional certifications in Scientific Injection Molding (SIM), RJG, or Lean Six Sigma are highly desirable
Requires extensive experience in plastics manufacturing, ideally within medical devices, pharma, or regulated environments
Proven track record in New Product Introduction (NPI), especially involving mould tool development and validation
Experience working with ISO13485, cGMP, and FDA-regulated processes
Deep knowledge of injection molding, tooling, and polymer materials
Hands-on experience with FOTs, FATs, and process transfer to production
Skilled in Design of Experiments (DOE), process validation, and troubleshooting
Comfortable with travel (10–50%) and working across global teams
Strong communicator and technical mentor for operations staff
If this job interests you, apply now
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