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Moulding Process Specialist

3 weeks ago

Waterford, Waterford, Ireland beBeeMechanical Full time €85,000 - €105,000

Injection Moulding Expert

 

We are seeking an experienced Injection Moulding Expert to join our team. This role involves providing technical support and leadership on production/processing methods and controls to meet quality standards in the most efficient manner for new and existing moulding processes.

 

  • Key Responsibilities:
  • Provide oversight for injection moulding process start-up, process monitoring during running, and shutdown in a safe manner to achieve production targets for quality product (customer volume, yield, scrap, and material cost).
  • Take ownership for process escalations for injection moulding to ensure action is taken to troubleshoot and resolve issues in a timely manner using a systematic approach to "root cause" problem solving.
  • Ensure tool set-up and changeover activities are optimised to meet production targets.
  • Support process engineer in the development of new process set-up, proof of concept, and validation runs for existing and new production and prototype tools.
  • Ensure completion and accuracy of required documentation in the manufacturing area from all operation team members supporting injection moulding.
  • Support continuous improvement projects using "Decoupled" process and lean tools to optimise injection moulding performance and improve reliability.
  • Ensure personnel are distributed as per planning from Team Leader / Shift Manager.
  • Take ownership for updating the visual area board, shift handover meeting, and operational workbook - assuming responsibilities of Team Leader / Shift Manager when necessary.
  • Work with quality personnel to rectify any issues promptly.
  • Comply with EHS and cGMP policies and procedures, leading safety audits, 5S, and cGMP activities online.
  • Where appropriate, support the development of documentation, training, and work instruction activities within injection moulding. Support cross-training of personnel across injection moulding programmes site-wide, ensuring skills and knowledge gained through process training are applied consistently.
  • Support all company safety and quality programs and initiatives.
  • Ensure ongoing compliance with GMP in all practices, recording of events and processes.
  • Ensure compliance with all learnings from all GMP training events.
  • Other responsibilities may be assigned from time to time as needed, based on the evolution of the company and the requirements of the department/position.

 

Requirements

  • Leaving Certificate or equivalent; 3rd level NCEA Level 6 (Mechanical / Plastics Engineering) or equivalent preferable.
  • 5+ years of injection moulding experience, preferably in healthcare with high-volume automation desirable.
  • Experience of mould set-up and working with a wide variety of plastics and mould types.
  • Additional specialist industry-standard "process technician training" desirable.

 

Desirable Skills and Aptitudes

  • Excellent IT, communication, and interpersonal skills.
  • Capable of running injection moulding equipment and completion of accurate documentation.
  • Ability to work on own initiative.
  • Good mechanical and process aptitude.