Manufacturing Process Engineer

2 weeks ago

Cork, Cork, Ireland beBeeSenior Full time €101,592 - €124,956
Job Description

Our organization is seeking a highly skilled and experienced professional to lead transformational initiatives aimed at reducing lead time and driving process improvements across all areas of the manufacturing process.

This critical role emphasizes Lean Engineering, cross-functional collaboration, and a hands-on approach to implementing scalable and innovative solutions. The successful candidate will serve as a technical leader, promoting Lean Engineering principles and ensuring robust and scalable industrialization practices from early concept through to full production.

The ideal candidate will possess a strong background in Industrial Engineering or a related field, with at least 6 years of experience in engineering and Lean manufacturing. A Certified Lean Six Sigma Green Belt or Black Belt is also desirable. Additionally, they should have expertise in Value Stream Mapping, Time and Motion Studies, Line Balancing, Simulation Modeling, Work Measurement Techniques, and proficiency in Excel, Minitab, Power BI, and AutoCAD.

We are looking for a collaborative and analytical individual with excellent communication skills, capable of clearly conveying technical concepts to all levels of the organization. Experience in an FDA-regulated environment, Industry 4.0 technologies, and Smart Manufacturing concepts is highly valued.

Key Responsibilities:

  • Act as a technical leader promoting Lean Engineering principles and ensuring robust, scalable industrialization practices from early concept through to full production.
  • Partner with manufacturing process owners across key areas.
  • Lead portfolio management efforts by anticipating the impact and integration of new products into the production system.
  • Establish standard work and process times through direct observation, work content analysis, and engineering time studies.
  • Conduct Takt Time and Capacity Analysis to define resource requirements and improve workflow efficiency.
  • Identify and eliminate cycle time variation across workstations to increase throughput.
  • Create and maintain current and future state value stream maps to analyze flow, identify bottlenecks, and uncover improvement opportunities.
  • Monitor and improve Lean performance metrics such as lead time, changeover time, and inventory levels.
  • Plan and lead Kaizen events focused on enhancing site performance and achieving key KPIs.
  • Perform root cause analysis, develop potential solutions, and evaluate them against defined requirements.
  • Develop a customer-focused continuous improvement framework for tracking and enhancing performance.
  • Drive the development, assessment, and implementation of continuous improvement and process re-engineering initiatives to eliminate waste, simplify workflows, reduce risk, and enhance cost-efficiency.
  • Coach, train, and mentor individuals and teams on Lean concepts to embed continuous improvement throughout the organization.
  • Collaborate with leadership to define and monitor process KPIs, ensuring ownership and accountability for key inputs.
  • Support the creation and maintenance of Standard Operating Procedures (SOPs).

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